Specialty Packing

Specialized packing for unique product types and packaging formats.

500–1,500

units per hour

semi-automatic heat tunnel

100–300

units per hour (manual)

for small runs or irregular shapes

500 units

minimum run size

for economic operation

Sydney-based

machine capability

available for AU projects

What we handle

Examples of specialty packing work across our network. Your needs may vary. We're happy to discuss specifics.

Packing

Specialized packing for unique product types and packaging formats.

Bottle packing

Pouch filling (manual)

Sachet packing

Bag sealing (heat seal, zip lock)

Flow-wrap preparation

Carton erecting

About Specialty Packing

Some products don't fit neatly into standard packing categories. Bottles that need hand-placement into custom carriers, sachets that require manual filling and heat-sealing, pouches with precise fill weights, and cartons that need erecting and loading by hand — these are the specialty packing challenges CleverPak's network is built to solve.

Our facilities handle the manual packing operations that sit between fully automated production lines and standard hand-packing. This includes bottle packing into gift carriers and shipper trays, manual pouch and sachet filling for short runs or specialty products, heat-seal and zip-lock bag closure, flow-wrap preparation, and carton erecting for products with non-standard dimensions.

With over 35 years of experience across food and beverage, health supplements, cosmetics, and industrial products, our teams understand the handling requirements for temperature-sensitive, hazardous, fragile, and irregularly shaped items. Every specialty packing project includes defined quality checkpoints and is managed through CleverPak Connect for full visibility and traceability.

Why choose CleverPak for specialty packing

What sets our approach apart.

Manual packing expertise for products that automated lines can't handle efficiently

Heat-seal, zip-lock, and pouch-filling capability for short runs and specialty products

Trained teams experienced with fragile, temperature-sensitive, and hazardous items

Bottle packing into custom carriers, trays, and gift configurations

Flexible capacity — ideal for seasonal products, limited editions, and trial runs

Quality-controlled processes with full traceability through CleverPak Connect

Have specific requirements?

Every project is different. Rather than assumptions, we prefer to understand your specific needs first.

Discuss your project

What products or materials are involved?

What volumes and timelines?

Any quality or compliance requirements?

One-time project or ongoing support?

Frequently asked questions

Common questions about specialty packing.

What counts as specialty packing?

Specialty packing covers any manual packing operation that falls outside standard retail or gift packing — bottle placement into carriers, manual pouch and sachet filling, heat-sealing, bag closure, flow-wrap preparation, and carton erecting for non-standard product formats.

Can CleverPak handle manual pouch filling and sachet packing?

Yes. Our facilities handle manual filling of pouches and sachets for products where automated filling isn't viable — typically short runs, specialty formulations, or products with unusual textures or consistencies. We include weight verification and heat-seal quality checks.

Do you pack temperature-sensitive or hazardous products?

Select facilities in our network are equipped to handle temperature-sensitive and hazardous goods with appropriate storage, handling protocols, and safety compliance. We match these projects to facilities with the right certifications and experience.

What bottle packing services do you offer?

We pack bottles into retail carriers, gift boxes, shipper trays, and multi-pack configurations. This includes wine and spirits, sauces, health supplements, cosmetics, and cleaning products — with careful handling to prevent breakage and label damage.